Airplane Design Merit Badge History

Introduced1942
Preceded byAviation
StatusDiscontinued 1952
Replaced withAviation
Earned through 19525,938
Best year1944760 earned
All-time popularity#218official, as of 2020#220by 2025 (estimate)

The Story

The "Air Scouts" program, established in 1941, never really caught on, most likely because of the strict activity restrictions placed on the program, it struggled to compete against the more popular and allowing Civil Air Patrol program. Of the four Aviation-themed subjects during this time, the Airplane Design title had the least amount earned in comparison to each of the other three.

1948 requirements

  1. Using rough diagrams or photos, point out how full-size planes are designed differently for five quite different jobs, such as training, airline transport, seaplanes, flying boats and fighters.
  2. Measure the outlines of five modern planes and record how much they vary in the ratio of wingspan to wing width (aspect ratio), and in wing area compared with tail area.
  3. With rough sketches, show how the curve of a wing (camber) differs for high lift and for high speed, and why.
  4. Find the approximate center of gravity of a flying model and explain why a low center of gravity helps stability, and tell what a balanced model would do in flight if longer, heavier wings were put on at the same points.
  5. With rough sketches, show why dihedral, swept-back wings and high wings help make a model stable.
  6. Build, test and report on two flying models of about the same size but very different design, using the same motor and propeller. A Scout could build one and compare it with a friend's.
  7. Make rough scale drawings of the two test models and point out how their designs differ.
  8. Fly one or more of your own models in a competition of at least four planes.
  9. Measure four of the competition models and give the counselor their flight records, wing shapes and design ratios, such as wingspan to wing width, wingspan to propeller size and wing loading.

Source: Handbook for Boys (1948), summarized

Timeline

1942 The Airplane Design merit badge is introduced. The first Airplane Design merit badges are earned: 108 that year. The earliest known Airplane Design pamphlet printing (Type 4BL).

Merit Badge Patches

Select a patch to enlarge it; many include the back.

  1. Type C1942 - 1946
  2. Not known to exist
    Type D
  3. Type E1947 - 1952
What do the patch types mean?
Type C
Tan narrow border crimped (1936 - 1942). The same crimped edge with a narrow border of about 1/8 inch, on tan cloth.
Type D
Fine twill (1942 - 1946). Wartime badges on lighter, finer-weave cloth (fine twill and war cloth) while heavier cloth went to the war effort.
Type E
Khaki narrow border crimped (1947 - 1960). Back to heavier cloth after the war, now in khaki.

Dates are approximate and can vary by badge.

Merit Badge Pamphlets

The printings come from Scoutmaster Bucky's own collection and research.

Select a cover to see its back covers and every known printing.

4 printings, all in the collection.

  1. Type 4BL1942 - 1943
  2. Type 5B1948

Earned by Year

First earned in 1942. Peak year 1944 with 760. Hover over or tap a year for its numbers.

1942108 earned#109 of 110
1943641 earned#85 of 112
1944760 earned#87 of 111
1945665 earned#88 of 111
1946610 earned#89 of 111
1947463 earned#95 of 111
1948405 earned#95 of 111
1949464 earned#94 of 111
1950603 earned#90 of 111
1951663 earned#94 of 111
1952556 earned#106 of 120

"#106 of 120" means the badge was number 106 of the 120 merit badges earned that year. The 2025 all-time place is an estimate, because the counts for 2021 to 2025 are worked out from each year's official ranking and the total number of merit badges earned that year.

1942108#109 of 110
1943641#85 of 112
1944760#87 of 111
1945665#88 of 111
1946610#89 of 111
1947463#95 of 111
1948405#95 of 111
1949464#94 of 111
1950603#90 of 111
1951663#94 of 111
1952556#106 of 120

Grand total through 1952:

Airplane Design: workbook data

Printings (4)

HaveYearMonthCoverBackRun©BSA #UPCSKUSA #HCNotes
x1942August4BLback-4bl10M3281
x1942December4BLback-4bl5M3281
x1943February4BLback-4bl15M3281
1944not made
1945not made
1946not made
1947not made
x1948August5Bblank2M3281

Earned and rank by year

YearEarnedRankOf
1942108109110
194364185112
194476087111
194566588111
194661089111
194746395111
194840595111
194946494111
195060390111
195166394111
1952556106120