Airplane Design Merit Badge History
The Story
The "Air Scouts" program, established in 1941, never really caught on, most likely because of the strict activity restrictions placed on the program, it struggled to compete against the more popular and allowing Civil Air Patrol program. Of the four Aviation-themed subjects during this time, the Airplane Design title had the least amount earned in comparison to each of the other three.
1948 requirements
- Using rough diagrams or photos, point out how full-size planes are designed differently for five quite different jobs, such as training, airline transport, seaplanes, flying boats and fighters.
- Measure the outlines of five modern planes and record how much they vary in the ratio of wingspan to wing width (aspect ratio), and in wing area compared with tail area.
- With rough sketches, show how the curve of a wing (camber) differs for high lift and for high speed, and why.
- Find the approximate center of gravity of a flying model and explain why a low center of gravity helps stability, and tell what a balanced model would do in flight if longer, heavier wings were put on at the same points.
- With rough sketches, show why dihedral, swept-back wings and high wings help make a model stable.
- Build, test and report on two flying models of about the same size but very different design, using the same motor and propeller. A Scout could build one and compare it with a friend's.
- Make rough scale drawings of the two test models and point out how their designs differ.
- Fly one or more of your own models in a competition of at least four planes.
- Measure four of the competition models and give the counselor their flight records, wing shapes and design ratios, such as wingspan to wing width, wingspan to propeller size and wing loading.
Source: Handbook for Boys (1948), summarized
Timeline
1942 The Airplane Design merit badge is introduced. The first Airplane Design merit badges are earned: 108 that year. The earliest known Airplane Design pamphlet printing (Type 4BL).
1943 Best ranking: 85th of 112 merit badges.
1944 All-time high: 760 Airplane Design merit badges earned.
1952 Last year the Airplane Design merit badge is offered; it is replaced by Aviation.
Merit Badge Patches
Select a patch to enlarge it; many include the back.
What do the patch types mean?
- Type C
- Tan narrow border crimped (1936 - 1942). The same crimped edge with a narrow border of about 1/8 inch, on tan cloth.
- Type D
- Fine twill (1942 - 1946). Wartime badges on lighter, finer-weave cloth (fine twill and war cloth) while heavier cloth went to the war effort.
- Type E
- Khaki narrow border crimped (1947 - 1960). Back to heavier cloth after the war, now in khaki.
Dates are approximate and can vary by badge.
Merit Badge Pamphlets
The printings come from Scoutmaster Bucky's own collection and research.
Select a cover to see its back covers and every known printing.
4 printings, all in the collection.
- 1942 Aug · 10M
- 1942 Dec · 5M
- 1943 Feb · 15M
In collectionConfirmed, not in collectionUnconfirmed: not yet seen, may not existM = thousand copies, as printed on the pamphlet.
- 1948 Aug · 2M
In collectionConfirmed, not in collectionUnconfirmed: not yet seen, may not existM = thousand copies, as printed on the pamphlet.
Earned by Year
First earned in 1942. Peak year 1944 with 760. Hover over or tap a year for its numbers.
"#106 of 120" means the badge was number 106 of the 120 merit badges earned that year. The 2025 all-time place is an estimate, because the counts for 2021 to 2025 are worked out from each year's official ranking and the total number of merit badges earned that year.
Grand total through 1952: